Space Launch Report . . . Minotaur 4 Data Sheet
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minotaur456s.jpg (12873 bytes)Minotaur 3, 4, 5, 6

The Minotaur 3, 4, 5, and 6 family of launch vehicles combine retired MX (Peacekeeper) ICBM stages with commercial upper stage motors to create suborbital and orbital launch vehicles for U.S. government missions.  Minotaur is managed under the Orbital/Suborbital Program (OSP) by the U.S. Air Force Space and Missile Systems Center (SMC), Space Development and Test Directorate (SMC/SD) Launch Systems Division (SMC/SDL) located at Kirtland Air Force Base, New Mexico.  Orbital Sciences is the prime contractor for the Minotaur program.

Development of the LSG-118 MX missile, the most powerful U.S. ICBM of its time, began in 1979.  The first of 51 MX test launches took place in 1983.  50 MX missiles were deployed in underground missile silos from 1988 until 2005, when the system was retired to meet post Cold-War treaty requirements.  As the missiles were retired, they were offered as government furnished equipment to be used under OSP-2, the portion of the program that ran from 2002 to 2012.

Minotaur 3

Minotaur 3 was offered as a suborbital test vehicle beginning in 2005 or 2006, under OSP-2.   It consisted of a three-stage MX missile topped by a "Super HAPS" monopropellant hydrazine propulsion fourth stage.  Payloads weighing up to three tonnes could be boosted on intercontinental range suborbital flights.  As of January 2013, no Minotaur 3 flights had occurred.

mt4-1a.jpg (6612 bytes)Minotaur 4

Minotaur 4 Inaugural, Suborbital Launch, April 22, 2010

Minotaur 4 is a four-stage solid fuel expendable launch vehicle. It uses three retired MX (Peacekeeper) ICBM stages and is topped by a commercial Orion 38 fourth stage.   Orion 38, originally developed for Orbital's air launched Pegasus rocket, also serves as the fourth stage for Orbital's Taurus launch vehicle.  A 2.34 meter diameter Taurus payload fairing tops the rocket.  

Orbital developed Minotaur 4 under the U.S. Air Force Orbital Suborbital Program 2 (OSP-2).  

Minotaur 4’s avionics are derived from Orbital's Pegasus and Taurus systems.  The fourth stage solid motor is integrated with avionics into a Guidance and Control Assembly (GCA).  The GCA has an attitude control system to position the stage during coast periods and to provide roll control during burns.

Like its Minuteman-based Minotaur cousin, Minotaur 4 is launched from a basic pedestal platform with a fallback umbilical using minimal support equipment.  Planned launch sites included Vandenberg AFB SLC 8 and Kodiak Island, Alaska. East coast launches are also plausible from Wallops Island, Virginia and Cape Canaveral, Florida.

Minotaur 4 first flew on April 22, 2010 as a three stage "Lite" variant, using only the three MX stages but controlled by Orbital avionics.  The inaugural launch boosted DARPA's Hypersonic Test Vehicle (HTV)-2a from Vandenberg AFB SLC 8.  The launch was successful, but HTV-2a, meant to glide through upper atmosphere at up to Mach 20 toward Kwajalein, disappeared about 9 minutes after liftoff as it reentered the upper atmosphere. 



mt4-2.jpg (12634 bytes)First Minotaur Orbital Launch

Minotaur 4 performed its first orbital launch on September 26, 2010 from Vandenberg AFB Space Launch Complex 8.  The four stage solid fuel rocket orbited SBSS, the 1.03 tonne Space Based Space Surveilance satellite, for the U.S. Strategic Command.  SBSS was designed to track objects in orbit using an on-board gimbaled optical sensor.  Minotaur 4 lifted off at 04:41 UTC.  Its first three, MX missile based stages burned in succession during the first 3 minutes 27 seconds of the flight, lifting the vehicle to a 192 km altitude and propelling it 580 km downrange.  The fourth stage then coasted for about eight minutes before its Orion 38 motor ignited for a 67 second burn to inject SBSS into a 541 x 538 km x 98 deg orbit.   Spacecraft separation occured about 15 minutes after liftoff.

 



m4-3.jpg (4562 bytes)Minotaur 4 Reaches Orbit from Alaska

The third Minotaur 4 rocket boosted seven satellites and an upper stage test vehicle into orbit from Alaska's Kodiak Launch Complex on November 20, 2010.  The 24 meter tall, 88 tonne, four-stage rocket lifted off from Pad 1 at 01:25 UTC.  Minotuar 4 successfully deployed its primary and secondary Space Test Program S26 satellite payloads into a 652 x 641 km x 72 deg orbit during a 15 minute span that began about 16.5 minutes after liftoff.  

A HAPS (Hydrazine Auxiliary Propulsion System) stage, positioned as a fifth stage but carried as a test payload on this mission, subseqently performed a pair of burns to raise itself into a 1,200 km x 72 deg orbit. 

It was the first orbital launch from Kodiak in nine years, and only the second of all time. 

Nine months passed before the fourth Minotaur 4 carried HTV-2b on a suborbital flight down the Pacific Missile Range from Vandenberg AFB SLC 8 on August 11, 2011.  The DARPA sponsered flight was a repeat of the HTV-2a mission, with similar results.  HTV-2b separated and maneuvered, but then disappeared when its telemetry stopped.

mt4-5k.jpg (11193 bytes)Minotaur 4 Orbits TacSat 4

Orbital's first Minotaur 4+ successfully boosted the Naval Research Laboratory's TacSat 4 satellite into orbit from Alaska's Kodiak Launch Complex on September 27, 2011.  The 450 kg "Operationally Responsive" UHF communications satellite separated into a 213 x 13,866 km x 63.4 deg elliptical orbit about 28 minutes after the 15:49 UTC liftoff.   TacSat 4 was expected to use its own thrusters to raise its perigee to 805 km, moving itself into a four hour orbit that will provide several hours of "dwell time" above users on the ground.

Minotaur 4+ uses a more powerful Star 48V fourth stage motor in place of the original Orion 38 motor used by Minotaur 4.  The upgrade improves Minotaur 4 performance by up to 250 kg, allowing more than 1.4 tonnes to be orbited from Kodiak.  Both Minotaur variants use surplus Peacekeeper ICBM motors for their first three stages.

It was the third orbital launch mission by a Minotaur 4, and the fifth Minotaur launch overall. 

Its first three, MX missile based stages burned in succession during the first 3 minutes 8 seconds of the flight, propelling the fourth stage and payload on a suborbital trajectory with a 650 km apogee.  Minotaur's fourth stage coasted for about 10 minutes before firing when it reached that apogee, providing orbital velocity. 

Minotaur 5

Minotaur 5, also offered under OSP-2, was a Minotaur 4 upgrade that replaced the Orion 38 with a Star 48VB fourth stage and that added a Star 37FM fifth stage.  The fifth stage could either be spin stabilized or could fly with a GCA-like attitude control system to provide 3-axis control.  The stage would be identified as Star 37FMV in the latter case. 

The September 2011 "Minotaur 4+" launch provided a preview of the first four stages of Minotaur 5.  

mt5-1a.jpg (17162 bytes)First Minotaur 5 Launches Lunar Orbiter

Orbital Science's first Minotaur 5 successfully flung NASA's 383 kg Lunar Atmosphere and Dust Environment Explorer (LADEE) into a highly elliptical Earth orbit from Wallops Island, Virginia on September 7, 2013. The five-stage solid fuel rocket lifted off from Pad 0B (Zero B) at 03:27 UTC, beginning a 23.5 minute launch phase.

Minotaur 5's first four stages, comprising a retired three-stage Peacekeeper missile topped by a Star 48BV fourth stage, fired to lift LADEE into a low Earth orbit. The stages burned for 57, 61, 72, and 84 seconds, respectively, with a 20 second coast between Stages 2 and 3 and a nearly four minute coast between Stages 3 and 4.

Stage 4 burnout occurred 8 minutes 47 seconds after liftoff. After a roughly 6.5 minute coast period, the Star 37FM fifth stage was spun up to about 1 RPM for stabilization and ignited to accelerate LADEE toward a planned 200 x 278,000 km x 37.6 deg orbit. Stage 5 burnout occurred 18 minutes after liftoff. Spacecraft separation took place about 5.5 minutes later, after LADEE and the empty fifth stage were despun.

LADEE is expected to complete about 3.5 highly elliptical "phasing" orbits during the next 23 days. LADEE will fire its own propulsion system to move toward the Moon and to eventually enter lunar orbit. The spacecraft, developed by NASA's Ames Research Center, will measure lunar dust suspended in the near-lunar region.

mt5-1c.jpg (13264 bytes)It was the first Peacekeeper based launch from Wallops Flight Facility. Orbital had previously performed four Minuteman-based Minotaur 1 launches from the same launch pad. It was the first Minotaur 5 launch from any site.

Minotaur 3, 4, and 5 all use three retired Peacekeeper (MX) missile motors (Thiokol SR-118, Aerojet SR-119, and Hercules SR-120) to power the first three stages.  All three three stages use a single thrust vector actuator controlled movable nozzle for two axis flight control.  The first stage produces 227 tonnes of thrust at liftoff.   The second stage produces an average of 124.7 tonnes of thrust.  The third stage produces 29.5 tonnes of thrust.  The second and third stages both use an extendible nozzle. 

"Minotaur 4 Lite", uses only the first three stages for suborbital missions.  A Minotaur 3 variant was offered that would have topped the MX stages with a "Super HAPS" monopropellant hydrazine propulsion fourth stage, but this variant hasn't flown.  Minotaur 4 adds an Orion 38 fourth stage. A "Minotaur 4+" version with a Star 48V fourth stage has also flown.  Minotaur 5 adds a Star 37FM fifth stage to the Minotaur 4+ design. The five-stage variant weighs about 88 tonnes at liftoff.  With a liftoff thrust to weight ratio of about 2.5, the rocket springs off of its elevated concrete launch stand.  

Five Minotaur 4 series launches have occurred since the program began in 2010. Two were suborbital Minotaur 4 Lite missions from Vandenberg AFB. The other three flew to orbit, one from Vandenberg AFB and two from Kodiak in Alaska.   Fifty-one Peacekeeper test flights took place between 1983 and 2003, with one 50 successes.  Three additional SR-118 motors were used successfully on early Taurus launches.

Minotaur 6

Orbital won OSP-3 funding beginning in 2013.  The company promptly, in January 2013, annouced a new rocket, Minotaur 6, designed to boost heavier payloads into orbit. 

Minotaur 6 is, essentially, a Minotaur 5 stacked on stop of another SR-118 stage, creating a five stage rocket that can use an optional sixth stage.  Although SR-118 stages have never been stacked this way, Lockheed Martin's Athena 2 rocket stacked two Castor 120 motors in similar fashion.  Castor 120 is a commercial motor developed using SR-118 as a starting point.

The rocket consists of an SR-118 first and second stages, an SR-119 third stage, an SR-120 fourth stage, a Star 48BV or optional Orion 38 fifth stage, and an optional Star 37 sixth stage that, when used, would create a "Minotaur 6+" variant.

A basic five-stage Minotaur 6 can lift 2.35 tonnes to a 200 km sun synchronous orbit from Vandenberg AFB or Kodiak.  A six stage Minotaur 6+ would be able to lift 2.55 tonnes to the same orbit.

The fifth stage solid motor is integrated with avionics into a Guidance Control Assembly (GCA).  The GCA has an attitude control system to position the stage during coast periods and to provide roll control during burns.


Vehicle Configurations

  LEO
Payload
(metric tons)
200 km x
28.5 deg
LEO
Payload
(metric tons)
200 km x
98 deg
GTO
Payload
(metric tons)
200 x 35,500 km x
28.5 deg
TLI
Payload
(metric tons)
Suborbital
Payload
(metric tons)
Configuration LIftoff
Height
(meters)
Liftoff
Mass
(metric tons)
Minotaur 3         3.000 t SR118 + SR119 + SR120 + Super HAPS 23.88 m 86.0 t
Minotaur 4 Lite         ~3 t (est) SR118 + SR119 + SR120 23.88 m 84.8 t
Minotaur 4 1.735 t 1.210 t       SR118 + SR119 + SR120 + Orion38 23.88 m 86.0 t
Minotaur 4+ 1.985 t 1.460 t       SR118 + SR119 + SR120 + Star 48V 23.88 m 86.9 t
Minotaur 5     0.678 t (0.628 t) 0.465 t (0.415 t)   SR118 + SR119 + SR120 + Star 48V + Star 37FM(V) 23.88 m 88.1 t
Minotaur 6 ~3.2 t (est) 2.350 t       SR118 + SR118 + SR119 + SR120 + Star 48BV 32.28 m 135.9 t
Minotaur 6+ ~3.4 t (est) 2.550 t       SR118 + SR118 + SR119 + SR120 + Star 48BV + Star 37 32.28 m 137.1 t

 

Vehicle Components

  SR-118 SR-119 SR-120 Orion 38 Star 48VB Star 37FM Payload
Fairing
Diameter (m) 2.34 m 2.34 m 2.34 m 0.97 m 1.245 m 0.935 m 2.34 m
Length (m) 8.39 m 7.88 m 2.33 m 2.08 m 2.076 m 1.6895 m 6.38 m
Propellant Mass (tonnes) 45.37 t 24.49 t 7.07 t 0.77 t 2.009 t 1.066 t  
Empty Mass (tonnes) 3.62 t 3.18 t 0.64 t 0.41 t 0.155 t 0.812 t  
Total Mass (tonnes) 48.99 t 27.67 t 7.71 t 1.18 t 2.164 t 1.148 t ~0.4 t
Engine SR118 SR119 SR120 Orion38 Star 48V Star 37  
Engine Mfgr Thiokol Aerojet Hercules ATK ATK ATK -
Propellant HTPB HTPB NEPE HTPB HTPB HTPB -
Thrust
(SL tons)
209 t - - - - - -
Thrust
(avg tons)
226.8 t 124.7 t 29.48 t 3.525 t ~7 t (avg) 4.8195 t -
ISP (SL sec) 229 s - - - - - -
ISP (Vac sec) 282 s 309 s 300 s 293 s 292.1 s 289.8 s -
Burn Time (sec) 56.4 s 60.7 s 72 s 65 s 84.1 s 62.7 s -
No. Engines 1 1 1 1 1 1 -
MX (Peacekeeper) Variants
===================================================================================
Name          Stage 1      Stage 2     Stage 3     Stage 4     Stage 5     Stage 6
-----------------------------------------------------------------------------------
Peacekeeper   SR-118       SR-119      SR-120      PBM
Athena I      Castor 120   Orbus 21D   OAM
Athena II     Castor 120   Castor 120  Orbus 21D   OAM
Taurus 1XXX   SR-118       Orion 50S   Orion 50    Orion 38
Taurus 2XXX   Castor 120   Orion 50SG  Orion 50    Orion 38
Taurus 3XXX   Castor 120   Orion 50SXL Orion 50XL  Orion 38
Minotaur 3    SR-118       SR-119      SR-120      SuperHAPS
Minotaur 4    SR-118       SR-119      SR-120      Orion 38
Minotaur 5    SR-118       SR-119      SR-120      Star 48V    Star 37FM
Minotaur 6(+) SR-118       SR-118      SR-119      SR-120      Star 48VB  (Star 37FM)
===================================================================================

References

Minotaur 3 Fact Sheet, Orbital Sciences, 2006
Minotaur 4 Users Guide, Orbital Sciences, 2005
Minotaur 5 Fact Sheet, Orbital Sciences, 2006
Minotaur 6 Fact Sheet, ORbital Sciences, 2013

 Last Update:  September 7, 2013